Helitrack Rotor Track and Balance System

The helicopter is a complex airframe that undergoes enormous stress in its operation. A badly adjusted rotor is a flight hazard, increasing component damage due to vibration which creates an unpleasant and tiring environment for pilots and passengers alike. The rotorcraft industry has a strong desire to move from carry-on maintenance systems which are shared between a number of airframes to permanent fitting on each airframe.

Helitrack is a rugged low cost, fit and forget system which allows real time, on-condition monitoring of main and tail rotors. Data can be logged for in-flight or post flight analysis, providing a permanent record of rotor performance. Helitrack improves flight safety, reduces maintenance costs and can be fitted to the smallest personal 2 blade or the largest multi-rotor transport airframe. The Helitrack system produces a continuous stream of data during each helicopter flight which is recorded for real time or ground analysis.

Helitrack offers the following functionality:

  • Flight Data Recording
  • High quality cockpit audio
  • Flight position (from aircraft GPS)
  • Altitude
  • OAT
  • Date and time data
  • Single ARINC channel
  • Multiple RS232 serial data channels

Helitrack system capability:

  • Optical main rotor sensor
    • Internal (windscreen) skin or external mounting
  • Triaxial accelerometer on rotor gearbox
    • Triax monitors radial vibration and mast bump
  • Built-in accelerometers measure aircraft attitude
    • Some rotor faults are attitude dependent
  • Monitors outside air temperature
    • Some rotor faults are temperature dependent
  • Timing reference from one per rev sensor
    • Standard magnetic pickup
  • Recorded data can be downloaded
    • USB access to internal data storage
  • Direct PC link for real-time flight diagnostics
    • Comprehensive display and analysis facility

Helitrack is applicable to various rotor configurations and can be used on a wide range of helicopters in the civil and military markets.

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For further details contact Velocair.